Deep-Tech Architecture & Clinical Mechatronics

Ungrounded Reaction Wheel Neurorehabilitation

Mitti replaces rigid orthotic bracing with ungrounded angular momentum (T = I · α), 100 Hz Dual-IMU intention gating, and Assist-as-Needed kinesthetic stimulation for pediatric patients with hypotonia.

Core Biomechanical Rationale & Physics

Why ungrounded reaction wheels represent a paradigm shift over conventional exoskeletons and passive corsets.

T = I · α = I · (dω / dt)

Ungrounded Torque Generation

Traditional assistive devices are grounded: they push against the floor or brace adjacent limbs with rigid mechanical exoskeletons. This severely restricts natural joint degrees of freedom and induces muscle disuse atrophy.

Mitti generates ungrounded torque purely through the angular acceleration of spinning flywheel rotors mounted on the torso. The child experiences pure corrective rotational moments without any rigid grounding structures or joint constraints.

  • ✓ Complete anatomical freedom of movement
  • ✓ Lightweight wearable form factor (<250g per flagship module)
  • ✓ Instantaneous dynamic response without structural backlash
Dynamic Movement Intervention (DMI)

Active Kinesthetic Cueing & Assist-as-Needed

Aligned with the clinical principles of Dynamic Movement Intervention (DMI), Mitti does not carry the patient's body weight. Instead, it provides brief tactile cues to stimulate the child's own proprioceptive reflex arc.

When a deviation is sensed, a brief torque impulse cues the central nervous system, prompting the child to actively recruit stabilizing trunk muscles and fostering authentic neuroplastic motor learning.

Pulsed Sawtooth Dithering

Continuous pressure leads to sensory habituation (neural adaptation). Mitti utilizes an asymmetric pulsed sawtooth profile with asynchronous phase resets to maintain neural alertness without sensory fatigue.

Dynamic Movement Intervention Therapy Graphic
Closed-Loop Sensor Fusion & Intention Mechanics

100 Hz Dual-IMU APA Intention Gating

How Mitti distinguishes voluntary pediatric movement from involuntary falls, eliminating unwanted resistance while providing immediate fall arrest.

Kinematic Fusion100 Hz Loop

Dual-IMU Differential Kinematics

Mitti continuously samples two synchronized 6-DoF IMUs: the Thoracic Spine Hub (Modul 1) and the Pelvic Reference Unit (Modul 5), broadcasting pose estimates via ultra-low latency ESP-NOW (<10ms).

  • Differential Inclination: Computes Δθ = θhub - θpelvis to isolate true spinal flexion from hip bending.
  • Differential Angular Velocity: Computes Δω = ωhub - ωpelvis to detect sudden postural collapse.
  • Zero Inter-Module Drift: Bi-directional time-synchronization eliminates phase jitter across the torso.
Specification: product/specs/01_hub/hub/11_intention_and_apa_detection.md
Intentional Non-InterferencePATENT-KANDIDAT 5

Anticipatory Postural Adjustments (APAs)

Assist-as-Needed control requires that assistive torque never fights the child's intentional exploration. Voluntary reaching is always preceded by feedforward pelvic weight shifts.

  • Voluntary Motion (1.6× Deadband): Pelvic acceleration precursor (0.15 ≤ |alat| ≤ 2.5 m/s²) latches a 250ms voluntary window, widening the deadband by 1.6× for complete movement freedom.
  • Involuntary Stumble (0.6× Deadband): Sudden spine jerk (|jspine| ≥ 15 m/s³) or angular acceleration (|Δω̇| ≥ 250°/s²) without pelvic shift instantly contracts the deadband by 0.6× for immediate fall arrest.
Decision Gate: Gate 2 (Clinical Safety)
Reflex MatchingCMT1B Pulse

Trapezoidal Neuromuscular Pulse Shaping

Accommodates peripheral demyelinating conduction delays (~200 ms latency) without triggering oscillatory stretch reflex recoil or joint capsule shock.

  • 50 ms Jerk-Limited Ramp: Constrains dT/dt ≤ 30 Nm/s to protect pediatric cartilage and soft tissue.
  • 150–300 ms Sustained Plateau: Bridges the 200 ms reflex delay so proprioceptive feedback stays coherent during active motor recruitment.
  • 100 ms Controlled Ramp-Down: Eliminates antagonist reflex rebound and contralateral postural overshoot.

6-Module Hardware Architecture

A modular, distributed embedded architecture engineered for pediatric clinical safety, low latency, and agile hardware iteration. Backed by centralized data models (src/data/hardwareModules.ts).

Modul 142 g

The Hub

Sensor Fusion, Posture Estimation & APA Intention Gating · Dual-Core Real-Time Processor with DSP

Gathers high-frequency thoracic kinematics, executes real-time postural orientation filtering and PID stabilization, and coordinates ungrounded torque commands via low-latency ESP-NOW (<10ms). Features sub-millisecond clinical timestamping and APA intention gating.

• Dual-Core Real-Time Processor @ 240MHz
• 100 Hz Closed-Loop Sensor Fusion
• ESP-NOW Master Broadcast (<10ms)
• Microsecond Clinical RTC Timestamping
Modul 2< 250 g (Flagship Capsule)

The Actuator

Ungrounded Momentum Exchange & Autonomous Failsafe · Distributed FOC Controller & Failsafe Watchdog

Houses slotless direct-drive BLDC reaction wheels (Alva SlimTorq STM-75) engineered for whisper-quiet (<35 dBA), zero-cogging kinetic torque delivery. Implements autonomous 3-stage graduated failsafe deceleration, real-time current telemetry, and active thermal limits (<50°C).

• Alva SlimTorq STM-75 Slotless BLDC
• Acoustic Silence (<35 dBA) with Zero Cogging
• 14-bit Absolute Magnetic Rotor Sensing
• Independent Hardware Watchdog (<50ms cutoff)
Modul 3260 g (All-Day Battery Pack)

Medical Power Bus

Continuous Power Delivery & Kinetic Energy Absorption · Power Management & Dynamic Brake Supervisor

Provides regulated all-day power delivery for daily kindergarten and school rehabilitation routines. Features automated back-EMF energy clamping, dynamic regenerative braking dissipation, and galvanic patient isolation.

• 12V Regulated Medical Power Delivery
• Active Low-Side Dynamic Braking Clamping
• Continuous All-Day Daily Operation
• Multi-Tier Galvanic & Fuse Isolation
Modul 445 g per pack

Modular Battery Dock

High-Agility Untethered Power for Clinical Sessions · Medical BMS & Cell-Balancing Circuit

Modular, ultra-lightweight high-discharge power pack docking directly into each hip capsule. Eliminates cross-body wiring harnesses to maximize range of motion during agile clinical physiotherapy and DMI gait facilitation.

• High-Discharge Medical Li-Ion (450 mAh)
• Zero Cross-Body Wiring Harnessing
• Magnetic Poka-Yoke Quick-Release Dock
• Hardware Low-Voltage Cutoff (<9.8V)
Modul 512 g

Sacral Reference IMU

Differential Spine-to-Pelvis Kinematic Reference · Low-Power Kinematic Sensor Node

Secondary reference IMU anchored at the sacral pelvic band. Enables real-time differential kinematic tracking (Δθ between thoracic Hub and pelvis), required for scoliosis asymmetric sag detection, gait rhythm tracking, and feedforward APA precursor detection.

• Synchronized 6-DoF Accelerometer + Gyroscope
• Differential Spine-Pelvis Angle Tracking
• Feedforward APA Precursor Detection
• Scoliosis Lateral Deformity Gating
Modul 665 g

Clinician AMOLED Interface

Clinician Diagnostic UI, Live Telemetry & Mode Selection · Low-Power Graphical SoC with Capacitive Touch

Circular 466x466 AMOLED high-contrast touch interface providing clinicians and parents with live spine inclination feedback, torque delivery metrics, instantaneous therapy mode switching, and Level G4 hindsight telemetry monitoring.

• 1.43" AMOLED High-Contrast Display (466x466)
• Capacitive Touchscreen Clinical Controls
• Real-Time Posture & Torque Telemetry
• Instant Mode Switching Across 6 Clinical Profiles
Pediatric Clinical Flagship (<250g)

Ultra-Compact Hip Actuator Capsule

Matte PA12 nylon pebble-form actuator capsule nestled seamlessly in an ergonomic breathable pelvic band with quick-release magnetic clasp. Engineered for zero cogging torque, acoustic silence, and complete anatomical freedom.

Ultra-Compact Pediatric Hip Actuator Capsule
Illustrative AI visualization — not the final device
Bench & Balance Bike Variant (Heavy)

Maxon EC 90 / ODrive Testbed

High-torque motor (4.4 Nm peak) paired with ODrive ESC for physical bench characterization, adult trunk stabilization trials, and dynamic balance bike stabilization testing.

Maxon EC 90 Heavy Actuator Enclosure
Therapeutic Mode Overview

6 Clinical Operational Modes

The embedded control firmware supports 6 dedicated operational modes, coordinated between the thoracic Hub and bilateral Actuators. To maintain clean architectural boundaries, comprehensive therapeutic rationales and clinical protocols reside in the Clinical Overview hub.

Logging(Passive Kinematic Logging (0.0 Nm))Therapy(Active Kinesthetic Cueing (Sawtooth Pulse))Autonomy(Continuous Proportional Assist-as-Needed (AAN))Bike(High-Inertia Rotational Damping)Scoliosis(Differential Pelvic-Spine Unloading)Gait-Rhythm(Proactive Rhythmic Metronome)
Detailed neuromuscular rationales, DMI neuroplasticity targets, Real2Sim baseline metrics, and clinical protocol dossiers are maintained in the dedicated Clinical Therapy Hub.
Pediatric MDR Compliance & Functional Limits

Rigorous Clinical Safety Architecture

1.5Nm
Pediatric Torque Ceiling
Hard saturation boundary in normal operation (2.0 Nm absolute emergency cutoff)
[IP-SCHUTZ: 1]
200ms
Stage 1 Deceleration
Controlled exponential washout coasting ramp eliminates dangerous angular recoil whiplash
[IP-SCHUTZ: 2]
500ms
Stage 2 Dynamic Brake
Safe electronic dynamic braking prior to hardware MOSFET disconnection
[IP-SCHUTZ: 2]
<50°C
Thermal Surface Limit
Active skin-contact temperature monitoring with automated thermal throttling
Stage 1: 0–200 msWashout

Controlled Exponential Washout

Upon packet loss or heartbeat timeout, motor torque decelerates along a calibrated exponential curve, preventing sharp angular momentum backlash into pediatric spinal segments.

Stage 2: 200–500 msDynamic Brake

Active Low-Side Dynamic Braking

If the link remains unrecovered, the inverter engages low-side FET dynamic braking to safely dissipate kinetic energy from the reaction wheel rotor before power disconnection.

Stage 3: 500–1000 msHardware Kill

Independent MOSFET Power Cut

The independent hardware watchdog cuts gate drive to the power bus, mechanically isolating the battery via high-side MOSFETs and blowing the 7.5A blade fuse if overcurrent persists.

HCM Fatigue Hard-Cap

Continuous Spectral Fatigue Attenuation

Enforces a hard limit of max 40 impulses per 2-minute rolling window, continuously monitoring patient tremor frequency to prevent muscle exhaustion.

Software-in-the-Loop (SITL) MuJoCo Physics

Uncompromised first-principles physics validation linking native C++ firmware loops with high-fidelity robotic simulations.

Virtual Proving Ground Before Clinical Trials

Mitti's native firmware code is compiled directly as an x86/ARM host binary that communicates via real-time UDP packets with a MuJoCo multi-body physics simulation.

  • •Humanoid Standing Balance: Evaluates active trunk stabilization under external perturbations and simulated hypotonia.
  • •Balance Bike Dynamic Damping: Validates roll-axis stabilization on moving pediatric balance bikes.
  • •Automated Parameter Sweeps: Validates motor saturation, inertia sizing, and thermal profiles across 30+ simulated scenarios.

1-DoF Inverted Pendulum validation: SITL simulated kinematics vs. physical bench telemetry.

Hands-On Real2Sim Physics Demonstration

Interactive 60 Hz Browser Physics Sandbox

Inject lateral perturbations, test Trapezoidal DMI assistive torque cues, and observe 3-stage graduated failsafe washout across clinical pathology profiles in real time.

Gemini 4 Argon Real2Sim Framework

Interactive Real2Sim & Trapezoidal DMI Physics Sandbox

Simulate pediatric trunk posture under lateral perturbations. Compare delayed CNS reflex loops (CMT1B 200ms vs Hypotonia 50ms), active reaction-wheel momentum exchange, and 3-stage graduated failsafe washout in real time.

Kinematics & Reaction-Wheel
Real-Time Telemetry Trace (60 Hz)
Spine Roll (deg)
+0.0°
Target band: ±1.5°
Reaction Wheel Torque (Nm)
0.00 Nm
Pediatric Limit: ±0.80 Nm
Reflex Latency Buffer (ms)
200 ms
Pediatric CMT1B conduction delay
G4 Hindsight Progress Slope
Positive Self-Correction
Argon Level G4 dense value function
Spine Roll Angle Reaction Torque DMI Proprioceptive Pulse Failsafe Washout Envelope
STATUS: NORMAL ACTIVE ASSIST